Effect of Build Orientation on Mechanical Performance of ABS Material: A Comparative Evaluation for Flat, and Upright Directions


Alparslan C., Bayraktar Ş.

6th International Conference On Frontiers In Academic Research ICFAR 2025, Konya, Türkiye, 16 - 17 Aralık 2025, ss.323-334, (Tam Metin Bildiri)

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: Konya
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.323-334
  • Recep Tayyip Erdoğan Üniversitesi Adresli: Evet

Özet

This study experimentally investigates the effects of the fabrication direction (flat-upright) and the infill ratio (30%, 65%, 100%) on the mechanical performance of ABS samples produced using the Fused Deposition Modeling (FDM) method. All samples were produced under the same printing parameters and subjected to tensile tests according to the ASTM D638-14 Type IV standard. The results show that the fabrication direction is the most critical parameter determining mechanical behavior. Specimens produced in the flat orientation achieved more effective stress transfer due to the parallel placement of the layers to the load direction, and exhibited higher tensile and yield strengths and higher elongation to fracture at all infill levels. In contrast, in the upright orientation, the load acting perpendicular to the layer interfaces increased interlayer delamination, resulting in more brittle fracture and lower mechanical strength. SEM analyses revealed a more compact structure and reduced void content in the flat samples, while the upright samples showed pronounced delamination and large voids. The findings reveal that the flat orientation–high solidity combination is the most suitable approach for mechanical performance in the production of functional ABS parts.